Ironhead sportster transmission

Ironhead sportster transmission. Exact Fit Transmission Shifter Pawl Support Shim - A-35891-66 Eastern Motorcycle Parts. Kit # (37984-57) 1) Get the best deals on Motorcycle Drivetrain & Transmission Parts for 1976 Harley-Davidson Sportster 1000 when you shop the largest online selection at eBay. Original paint on tank. I took a little break for a couple of weeks, so it was time to go back to work. Some of these tools can be fabricated. Evo Frame. Chapter Five. 08. I have ZERO mechanical experience. All shifts nice and smooth ! Wanna know more ? Check my web www. Made in Ohio, USA. ACM has the parts and expert advice you need. Reinstall the drain plug3. Plug locations and how to The Ironhead Sportster, arguably the loudest and meanest-sounding V-twin ever, enjoyed a 28-year production run. 1" drop struts. Weit mehr als eine Million Maschinen wurden von 1957 bis zum Produktionsende im November 2022 produziert. * Changes were made in Learn How To Tune Up & Maintain Your Harley-Davidson Ironhead Sportster. The bolts are used but in good condition. 65. There are no top active users. Fits 6 spline transmission mainshaft on XL models from 1971 to early 1984. And before that, the iconic Ironhead. Still the same as it was in ‘76 last of the right hand shift. Type: Dry - Multiple disc. For 1977-1985 Sportster bottom end rebuild click here. EUR 41. I couldn’t find any videos and information is slim pickings. The balance of components included with these kits are made from the highest quality materials to ensure that Shop for 1980 Harley-Davidson Sportster - XLH 1000 Transmissions & Components at Dennis Kirk. Low, sleek and loud! Right side shift, 4 speed transmission. While it underwent several improvements during its lifespan (from 1957—1985), it was fitted solely into Sportster models and some XR-series iterations — all of which belong to the firm’s cruiser segment. 41 With this size tire there is sufficient clearance between the chain and tire, and it keeps your transmission and rear wheel sprockets in proper alignment. So far the most information i can get is that the gearbox is made of chocolate and that's all i've been told. Torque the drain After editing the last video I realized the shots were a bit hard to see some things so here's a quick dis/re-assembly video of how to take apart and put tog Transmission Gaskets (9) Valvetrain Gaskets (24) Oil Filters, Coolers & Pumps (126) Oil Filter (63) Oil Filter Accessories (5) Oil Line (6) Oil Line The 883 Ironhead debuted with the XL Sportster in 1957. Contact us: 800-969-7501; We'll ship today if ordered in: 1 5 HR: 3 8 Ironhead Sportster Motorcycle Talk (1957-1985) The XL Forum cookies are only used to keep you logged in. goharley. com/itm/323726508861Ins Harley Davidson Ironhead Sportster Transmission Door Bolts Xl Xlh Xlch 1200 883. The XL Forum doesn't share, or sell, your information 1976 Ironhead Sportster XLCH Transmission Assembled 00:00 First4:23 Second5:14 Third5:52 ForthThis is a video of my Ironhead transmission assembled - the cou Shop for 1983 Harley-Davidson Sportster - XLH 1000 Transmissions & Components at Dennis Kirk. Sponsored. Shop for 1975 Harley-Davidson Sportster - XLH 1000 Transmission Parts at Dennis Kirk. Below is a summary of the progression of early to present day Sportsters. oceaniahd (3,499) 99. I had to replace the primary gasket to stop a leak and decided to check the trans to see When you spin the transmission, and it does not spin freely, then you have something in wrong, or spaced wrong. 86 Part #: H11207 Mfg Part #: 252020. Long live the Ironhead! 1985 Sportster Production: The four-speed Sportster unit transmission was produced for over three decades, starting with 1954-1956 Harley K-models, then 1957-1985 Ironheads, You are here: Home > Mid-USA Parts- Transmissions, Kickers and Parts > 4 and 5 Speed Transmission Parts for Sportsters. Over the last 60 years, Ironhead Sportsters have been the basis for choppers, bobbers, cafe racers, drag bikes you can't ignore the transmission when doing bottom end work on a Sportster engine. $101. 00 +$24. 85258 Weichs. “XLH” became the mantra for the base 883cc model but the manuals also refer to XLH1100 and XLH1200 Sportsters. Transmission Mainshaft Thrust Washer Pin: K Models, Sportsters: 1952-1978: Oil Filter Gauge Rod Bushing Pin: K Models, Sportsters: 1952-1956: Find many great new & used options and get the best deals for NOS HARLEY DAVIDSON 34845-54 TRANSMISSION TRAP DOOR COVER IRONHEAD K SPORTSTER at the best online prices at eBay! Free shipping for many products! • Transmission type: 4-speed manual • Suspension system: Telescopic fork front, dual shocks rear Over the years, the Ironhead Sportster has become more than just a motorcycle; it's a symbol of freedom, rebellion, and the enduring spirit of the open road. Keep the old Iron on the road Magnetic drain plug prevents metal particles from circulating through the transmission. In 1952, the predecessors to ironhead transmission problem. 11. 34846-54A HARLEY 1957- 1974 IRONHEAD SPORTSTER TRANSMISSION TRAP Just daily life with an Ironhead, always something to fix, but always worth it! Customize your Vintage Harley Ironhead with aftermarket parts from JPCycles. 4 speed transmission Way back when I had a '79 Ironhead Sportster (brother's dual quad '57 300-C frame in the background) and now I've got an '04 rubbermount Roadster 1200. It wont shift into First or Third. Aside from basic hand tools, you'll need some specialty tools. 9% positive; Seller's other items Seller's other items; Contact seller; US $85. Pre-owned | Offset Front Sprockets For Harley Davidson Ironhead and Evolution Sportsters and Big Twin 5 and 6-speed Transmissions. The XL Forum doesn't share, or sell, your information Click Here to view Ironhead Frame Identification in the Sportsterpedia for more VIN for 1978 Sportsters: Sportster Model Code (first 2 digits) Serial Number (next 5 digits) Manufacturer (second to last digit) Model Year (last digit) 1C = XR-750 2G = XLT 3A = XLH 4A = XLCH 4E = XLS 7F = XLCR: 10,000 and up: H = Harley Davidson: 8 - 1978: Example: (3A13675H8) Wanting to have a kickstart on your electric only Ironhead? Me too. Worth noting is the MoCo had an optional wet clutch kit for 1954-up KH, XL, XLH, XLCH models. On the other hand, the sportster transmission 1957 - 1970 Sportster Four-Speed Constant Mesh Dry Clutch Transmission Specifications. Collapse. Kein anderes Motorrad kann auch nur annähernd auf eine ähnlich lange Bauzeit wie die luftgekühlte Sportster zurückblicken. This 1981 Harley Davidson XLH 1000 “Ironhead” Sportster has been driven less than 500 miles since a high-end full restoration. First bike was a 63 BSA Thunderbolt in 1969. It rides between the clutch gear bearing in the trap door and 23 loose needle bearings in the right-side engine case. any idea? Jump to Latest 7K views 9 replies 7 participants last post by oldspeed Jun 18, 2008. Add to compare Stock Ratio Harley Davidson Trap Door Ironhead Sportster Gearbox Transmission 34846-76 XL. Wanting to have a kickstart on your electric only Ironhead? Me too. I lobbed off the whole trans and also the castings for the primary cover so the near side of the cases are nice and flat. Before the new Revolution Max-powered Sportster S came, we had the Evolution motor that debuted in 1986. Skip to main content. Engine Serial Numbers . ***** Broken Bolts. $550. 1971-1972 harley davidson ironhead sportster transmission gears 4 speed complete (For: More than one vehicle) Pre-Owned · Harley-Davidson. Only causing more tears. $700. Nope, an EVO engine is about 1. I always loved the look of divorced transmission Sportsters and having a Big Twin donor frame made the decision a little easier so I bit the bullet and hacked off the Sportster transmission. Ironhead Cam Inspection. Top Active Users. The listings below are an attempt to display the year span certain fasteners were Find many great new & used options and get the best deals for Vintage Harley Ironhead Sportster 4spd Transmission Trap Door #34845-54 Used at the best online prices at eBay! Free shipping for many products! The shifter shaft extends out through the primary cover. S&S carb, ForceWinder air, Kuryakyn glow lights, sounds and runs great!! Love older bikes. 000 Euro. Sportster Models; Pan America; VRSC Models; Screamin Eagle CVO Models; Tri Glide, RG3 & Freewheeler Models; Harley-Davidson Street; HD Engines; Classic; Custom Models; Hacked, Conversions and Trailering; General Harley Davidson Chat; Harley Davidson Tech & Mechanical Forum. 1975 Harley-Davidson Sportster 1000 , 1975 Harley Ironhead Sportster XLCH Super clean bike all around. The Ironhead engine, produced from 1957 to 1985, is known for its sleek appearance and compact design. com . Below you can find a vast array of technical information about the Sportster model motorcycle created by Harley-Davidson in 1957. The trans and primary, including the clutch, were missing completely along with the cams and lifters. Shop Motorcycle Drivetrain & Transmission Parts for 1976 Harley-Davidson Sportster 1000 with eBay Guaranteed Fit. First time doing a transmission. 99 shipping . The 52-53 is the 1st iteration of the design. Buy it now + EUR 67. Top Rated Seller Top Rated Seller trustworthy_cycle_supply (2,935) 99. Shop by category . In this video, we're going over the transmission If you have trouble engaging first gear at a stop, or finding neutral, a dragging clutch is usually the issue, not the transmission. In this episode I strip the new transmission down ready for insp Ironhead Tranny Fluid?? Jump to Latest 35K views 17 replies 11 participants last post by a_arrogant_sob Nov 26, 2009. 1957-1984 (Early) Ironhead transmissions have a 6-spline shaft; 1984 (Late)-1990 Evolution transmissions have a REF: HD List of Ironhead Sportster Hardware P/N & Descriptions. L1979-1984 Harley-Davidso n Ironhead Sportster XL 24T Transmission Sprocket. 99 shipping. Skip to main Harley Davidson sportster Gearbox Rebuild. See details. Recently a viewer emailed me about a shifting problem he was having with his 1969 Sportster. Wide-Glide front, Fat Bob tank and fender, custom paint, drag bars and pipes, bored out to 1200 cc. Unlike Harley Big-Twins, you can't ignore the transmission when doing bottom end work on a Sportster engine. Front Forks Rear Shocks Tools & Fluids Transmission & Driveline Wheels & Axles Shop K Model. (34 Used) . 1976 Ironhead Sportster XLCH Transmission Assembled 00:00 First4:23 Second5:14 Third5:52 ForthThis is a video of my Ironhead transmission assembled - the cou Transmission: 4-speed Weight: 494lb (dry) Price then/now: $5,200 (in 1986)/$3,000-$5,000 Though tradition is a core tenet at Harley-Davidson, it still seems surprising that the stroke length of its XL engine has remained unchanged since the introduction of the Ironhead Sportster in 1957. 800-969-7501 . $100. In this video from Laughing Alligator I walk you through the process and sh Find many great new & used options and get the best deals for Harley IronHead Sportster 4 Speed Tranny Transmission Gears 244 at the best online prices at eBay! Free shipping for many products! A Clutch Adjustment is the first episode of many on my adventures with my 74' Harley Davidson Ironhead Sportster. Contact us: 800-969-7501; As low as 0% APR for up to 12 months with For 2004 and up models, HD redesigned the transmission / engine case to confine the transmission fully within the engine cases. Due to all of the errors and non corrected editions, it's always a good idea to acquire several year parts catalogs surrounding your year model. ” Buy It Now. Free shipping on many items | Browse your favorite brands | affordable prices. HI I am very soon buying a 1981 Ironhead and would like to know what inherent problems i might encounter. Torque the drain We utilize state-of-the-art engineering design and manufacturing technology to produce superior quality camshafts, transmission and gears for both street and racing applications. It was given its name due to the iron cylinder heads. 00 shipping. ebay trans is like NEW inside. Find great deals on eBay for Sportster Ironhead. E. When Evo Sportsters Get the best deals on Complete Engines for Harley-Davidson Sportster 1000 when you shop the largest online selection at eBay. open-sport. Sportster models are designated in Harley-Davidson's product code by beginning with "XL". 27 June 2014, 07:01. We also have a wide selection of engines, exhaust, controls, Find many great new & used options and get the best deals for 69 Harley Davidson Ironhead K Sportster 34845-54 Transmission at the best online prices at eBay! Free shipping for many products! Find many great new & used options and get the best deals for Harley-Davidson Ironhead Sportster Transmission Drive Speedometer at the best online prices at eBay! Free shipping for many products! Get the best deals on Complete Engines for Harley-Davidson Sportster 1000 when you shop the largest online selection at eBay. or even a custom frame would be better because the bigtwin frame is to wide and out of dimension for the "smaller" sportster engine a "45 frame would also work after some modification but i would make a custom frame for it you can use a 4 speed BT trans but a triumph or bsa box would be easier !! Designed to acomodate a divorced Ironhead engine and a Big Twin 4 or 5-Speed transmission. Turn off | Change | Remove. Read: Ironhead Sportster Transmission. Shop with confidence. from United States. 22. We carry a huge selection of parts and accessories, offer low prices, fast shipping, and unbeatable customer service. 4 product ratings - 1979-E84 Harley-Davidson Ironhead Sportster XLCR XLS 1000 Transmission Gearbox. After editing the last video I realized the shots were a bit hard to see some things so here's a quick dis/re-assembly video of how to take apart and put tog It was pretty bad. We have a great online selection at the lowest prices with Fast & Free shipping on many items! HARLEY IRONHEAD SPORTSTER transmission clutch gear 37448-71 . Part No: 707Fits: 1957-76 Ironhead Sportster 1957 Orig Ironhead - 1967 Elec Start - 1986 Evo Engine - 2004 Rubbermount - 2007 EFI - 2014 CANbus. Feed and Return: 3/8“ ID X 5/8” OD reinforced rubber was introduced in 1969. Starting L1966 with engine number (66XLCH 6117) on 1-13-1966, a fillet was added at the base of the countershaft low gear boss. Would like feedback on what you guy used to replace your transmission. 883 battery bobber carb chopper clutch custom electrical Shop for 1982 Harley-Davidson Sportster - XLH 1000 Transmission Parts at Dennis Kirk. The mainshaft sits above the countershaft and is longer. Ironhead Sportster Projects. One of his questions was how to remove the transmission Below you can find a vast array of technical information about the Sportster model motorcycle created by Harley-Davidson in 1957. Auch Bikebuilder Joost van Rooij ist dem Charme des mittlerweile zum Klassiker gereiften Aggregats erlegen. The oil is shared between the primary and the transmission, as this is a 'unit' powertrain - meaning the engine, primary and transmission case are cast as a single 'unit' There is a drain plug under the primary chain; this drains the trans and primary. 5 inches taller than an Ironhead engine. EUR 51. 35 andrews gears are the strongest gears available for harley-davidson ® motorcycles and now they are available in complete sets for no hassle ordering. Have read everything I can find on here, starting to get into it now. 15 postage. #sponsored. Buy It Transmission Accessories (2) Transmission Bearings & Bushings (20) Transmission Gaskets (4) Transmission Gears (16) Transmission Parts Engine Type: Ironhead Sportster Style; For reference only, please consult your owner’s manual to confirm your sizes. 27330 Asendorf (bei Bruchhausen- Vilsen) 09. One kick bike. $30. Ironhead Sportster xlh; Sportster/Buell Year: 1981; Sportster/Buell Model #2: Sportster xlh; Sportster/Buell Year #2: 98 #11. The Harley was originally sold in Anderson, South Carolina (see original bill of sale) and was driven 25k After editing the last video I realized the shots were a bit hard to see some things so here's a quick dis/re-assembly video of how to take apart and put tog Not on this particular year['77] engine?. South Point 400. The XL Forum doesn't share, or sell, your information Harley-Davidson has just rebooted one of the world’s longest-running model lines, with the launch of the new Sportster S. Sportster Motorcycle Transmission, Clutch, Primary & Secondary Drive. Harley davidson sportster. Opens in a new window or tab . 1 bid · Time left 3d 20h left (Sat, 08:25 PM) $250. Not anymore, here is the last set you will ever need! Laser cut from 3/16" Stainless steel plate. ok i'm taking a smoke break from trans assembly so i though i'd throw up some pics. So I made it for everyone to sportster transmission Ironhead Sportster Motorcycle Talk (1957-1985) (38,544/616,202) Frame Mount EVO Sportster Talk (1986-2003 models) 883 ironhead nightster oil seat shocks sportster transmission wiring xlch SIDE BAR ADS. Have read everything I can find on here, starting to Transmission assembly on my project bike Ironhead XLCH 1978. However, the Iron 1200 isn’t matte black and bland. This bike needs a good home to someone that knows about bikes. Add to compare (1) Main Drive Gear for 5-Speed Transmissions w/Belt Drive - 296591 Andrews. H. The “XL” noted in 1970 and future literature simply refers to a street legal “Sportster” model motorcycle. Ironhead Bottom End Rebuild. Harley Transmission RebuildHarley Gearbox Rebuild. The 883cc displacement (advertised as 900cc) was derived from a 3. Keep the damn good engine. The 5th installment of the ongoing repairs to the 58 XLCH Ironhead Sportster I bought online. The XL’s 883 was a big step up from the K model’s flathead mill. The double-row bearing greatly reduces the clutch shell rocking that occurs under power - which leads to Can an EVO Sportster fit into a 1966 Sportster frame? Answer: Yes I can. The 1977 and up ironheads changed to a newer style oil pump and HD eliminated the mesh breather port/hole between the flywheel/crank case into the primary chain area like the earlier models have like my '72 XLCH item 3 Harley Davidson Ironhead Sportster Transmission Trap Door 34846-76 # 2 Harley Davidson Ironhead Sportster Transmission Trap Door 34846-76 # 2 . When it debuted in 1957, engine displacement was at 883cc, which was rounded up to 900cc for marketing purposes. or Best Offer. The actual OEM part might have been Removing transmission as to inspect after failure The OD of the oil & vent lines is as important as the ID. Ironhead Sportster Motorcycle Talk (1957-1985) (38,587/617,175) Frame Mount EVO Sportster Talk (1986-2003 models) (8,770/112,862) Rubber Mount Sportster Motorcycle Talk (2004-2006) (7,827/118,066) EFI Sportster Motorcycle Talk (2007 and up) (9,879/171,795) XR Sportster Motorcycle Talk - XR750, XR1000, XR1200 (793/16,814) Sportster Motorcycle The original Harley-Davidson Sportster featured an Ironhead engine in 1957 and in 2007 added an Iron 883 model that reflected that heritage and joined Harley’s Dark Custom range. Engine cases are the most important component of any motorcycle build. 57-85 Vintage OEM Harley parts. 5 out of 5 stars. 62494-94A : 62494-94B 1/2“ plastic 90° elbow Engine Type: Ironhead Sportster Style; For reference only, please consult your owner’s manual to confirm your sizes. When this thing finally gave up the ghost the old The Harley-Davidson Sportster is a line of motorcycles produced continuously since 1957 by Harley-Davidson. View All. But remarkably, it’s only the third major engine update in the Sportster’s 60-plus years on this earth. item 6 Harley Sportster Transmission 1969 XLCH 900 Harley Sportster Transmission 1969 XLCH 900. all gear sets are ratios as specified below. nl 🦅 Transforming or simply updating your Harley Ironhead Sportster? We've got the parts to help you do it and they all ship fast and free. 900 € VB. Orange Purple Get the best deals for Ironhead Sportster Parts Accessories at eBay. Some things never change. Price. FULL REBUILDS - HARDENED VALVE SEATS - CYLINDER BORING - HELIARC/CASE REPAIR - MACHINE SHOP. 6%. Buy it now + EUR 68. More pictures. 1979-1985 service manual is titled for XL/XR models and the specs in are listed for XLH, XLCH and XLS models. But remarkably, it's only the third major engine update in the Sportster's 60-plus years on this earth. com/itm/323726508859New Design https://www. 1976 Harley-Davidson Sportster XL1000 Transmission 4 Speed 34846-54A. Not many parts interchange between the two engines. It features overhead valves and a single camshaft, which gives it a distinctive sound and plenty of torque. Hot Iron MC Discussion starter 127 posts · Joined 2009 Add to quote; Only show this user #1 · Nov 23, 2009. You should have a full parts catalog that covers your year model bike. 16 2:30 PM ET. Was just planing to buy a new one but with the stuff going on the virus things change work is slow so I'm sure it just cheaper to get the parts. www. This trap door can be used as a heavy duty stock replacement or as a rigid backbone for drag racing and high output 4 speed alternator-equipped Sportsters®. denniskirk. 17-9801 - Shifter Pawl Assembly Sportster shifter pawl assembly includes shifter pawl carrier shifter pawls pawl springs pawl spacer and retaining rings. Pre 1971 through 1985 Sportster engines have a tachometer drive gear on the #3 (front intake) cam. item 7 NOS HARLEY-DAVIDSON 34845-54 TRANSMISSION TRAP Shop for 1972 Harley-Davidson Sportster - XLCH 1000 Transmission Parts at Dennis Kirk. Fits Models: XL 1972-1990 Shifter Pawl Assembly | Transmission | Sportster XL | American Motors USA How to change the Transmission fluid on the 1980 XLH-1000 sportster. Toro Discussion starter 66 posts · Joined 2006 Add to quote; Only show this user #1 · Jun 17, 2008. Great deals. $225. Pulled from a 1975 Sportster. 883 vs 900 Sportster. We'll dig more into what makes the Assembling a 4-speed Sportster transmission. What length chain does a Sportster use? With hardtail frame and custom applications we always recommend 20180805191151 11972 #107 1000cc ironhead sportster bike rebuild repair street tracker harley by tatro machinehere we go again. LAS VEGAS Ironhead Sportster Motorcycle Talk (1957-1985) The XL Forum cookies are only used to keep you logged in. com. item 4 4 SPD TRANSMISSION ACCESS DOOR OEM HARLEY DAVDSON XL SPORTSTER 177-1983 34846-76 4 SPD TRANSMISSION ACCESS DOOR OEM HARLEY DAVDSON XL SPORTSTER 177 Ironhead Sportster Motorcycle Talk (1957-1985) The XL Forum cookies are only used to keep you logged in. CASE BEARING RACE LINE How to Build a Sportster (from a pile of junk) The full sized version of pictures on this website can be viewed by right clicking on the picture and selecting "VIEW IMAGE", then use your browser back button to return to the web page. Buy It Now +$18. Drive Sprockets and Pulley Spacers For Rear Wheels. Basically a carryover from the 1982-1985 Sportster, several minor tweaks to the frame included a revision to allow the rear cylinder to be removed without removing the engine from the frame. Each after that is noted as to the upgrade. If you have transmission main shaft bearing noise in your Harley Davidson, or if your inner primary seal is leak Complete Engines for Harley-Davidson Sportster 1200, Harley-Davidson Sportster 2013 Motorcycles Shop Top Sellers and Highly Rated Products in Other Transmission & Drivetrain Parts Classic Sportster features retro style and an affordable price tag. If the Ironhead Transmission Remove And Install Text and Pictures by Mark Trotta. eBay. Price: 22 £ Product condition: New. Your price: Weight: 54. The shifter pawl is attached to the shifter assembly allowing the pawl to pull or push the rotating transmission shifter drum Transmission assembly on my project bike Ironhead XLCH 1978. Pre-owned | Business. Wiring is fresh. Contact us: 800-969-7501; We'll ship today if ordered in: The Ironhead and Shovelhead are iconic options with distinct characteristics regarding Harley-Davidson engines. This week’s Marketplace Find of the Week is something a little different. The trapdoor (access plate), that previously allowed easy removal of the transmission for service, was eliminated. Harley davidson transmission LINCOLN. Modified BDL 2" belt drive to fit Ironhead engine to Shovelhead 4-speed transmission with a 70-84 mainshaft. Included here are general year model changes from models to engines, Primary chain and transmission are lubed by an oil bath separate from engine oil. 4 gallon. Massive selection from top brands on eBay. Includes a heavy-duty, double-row mainshaft bearing for extra strength and stability for the clutch and shafts. The only numbers for the purpose of identification were on the engine case. Harley Davidson Ironhead Sportster 1000. All shifts nice and smooth !Wanna know more ? Check my web www. C $325. Remove the Drain plug and drain the oil2. Ironhead Sporties take 28 ounces (more or less) of primary oil - period. 7% positive; Seller's other items Seller's other items; Contact seller; US $19. 20180805181817 11972 #106 1000cc ironhead sportster bike rebuild repair street tracker harley by tatro machinehere we go again. From inside to outside, the fou Ironhead Transmission Assembly, Tutorial w/Pics. . So 2003 is the last year the MoCo referred to a Sportster as an XLH. Hey guys I'm sure its in the manual but I can't seem to find it. a modified triumph or ironhead . $117. So whether you're looking for an Hardtail frame for you Ironhead, a new set of drag pipes or fresh controls, we have the parts to help you turn your Ironhead Sportster into the exact look you want. $8. You can also read the full article from this link: The Ironhead Multi-Year Parts Catalog Curse. 300 € VB . Part #: 20227. Shop by category Harley Davidson Trap Door Ironhead Sportster K Model Transmission 34845-54 Main. gear sets fit sportster 4 speed 1973/early 1984. Kit # (37984-57) 1) 7 friction plates, 7 steel plates between a steel backing plate and a front releasing disc . Sportster Model (first 2 digits) Serial Number (next 5 digits) Manufacturer (2nd to last digit) Model Season (last digit) 3A - XLH 4A - XLCH 4E - XLS: 10,000 and up : H - (1979 HD) 9 - (1979) Example (4A 11790 H9) designates a 1979 XLCH 1000, stamped on the engine right case and Shop for 1974 Harley-Davidson Sportster - XLCH 1000 Transmissions & Components at Dennis Kirk. I've tried using the same engine oil in the case, it still caused a loud knocking/thud when shifting into first, and when downshifting. item 5 Harley Davidson Ironhead Sportster Transmission Trap Door Harley Davidson Ironhead Sportster Transmission Trap Door. As an industry leader, we at Andrews Products understand what keeps us on top also keeps our customers on top. 1875-. Xlforum has been a valuable resource for me, just like this site. Free shipping on Replica Shifter Lever Polished Aluminum Harley AMF Ironhead Sportster 1975 1976 (For: 1976 Harley-Davidson Sportster 1000) Brand New · V-Twin Manufacturing (4) $41. Ironhead Top End Rebuild Ironhead Engine Assembly 1977-1985 Ironhead Engine Build Anaerobic Gasket Sealer Review Ironhead Engine Cases Best Engine Assembly Lube Ironhead Clutch Remove and Install (1971-1984) There's not too many 40 year-old aluminum engine cases that don't have a stripped Inside the rear of the engine cases housed a four-speed transmission, which was so robust, it would see service through all the Ironhead years, as well as seeing use on early Evo Sportsters. In this video, we go ove Sportster Motorcycle Transmission, Clutch, Primary & Secondary Drive (4,266/47,827) Channel: Ironhead Sportster Motorcycle Talk (1957-1985) 3 days ago. So I made it for everyone to How to Build a Sportster (from a pile of junk) The full sized version of pictures on this website can be viewed by right clicking on the picture and selecting "VIEW IMAGE", then use your browser back button to return to the web page. Contact us: 800-969-7501; We'll ship today if ordered in: Another episode of the 1976 Harley Davidson Ironhead Sportster Chopper Build Saga. I lobbed off the whole trans and Did you say pain in the butt clutch & transmission? Cut the tumor. 19 November 2009, 00:43. Turn off HD Part numbers for 1994-2003 Oil Line Hoses: 63564-94 : Oil feed / drain hose from tank to 90° elbow, 1/2” I. I bought this from a mechanic that did a great job on this bike. 07. nl 🦅. I am having an issue with my '73 sportster. An Ironhead has two separate oil sytems, engine and transmission, so needs two oil changes before you go ride anyplace on that new bike. The transmission is housed inside the engine cases, This is a assembly video of my 1985 Ironhead Sportster transmission. The XL Forum doesn't share, or sell, your information with any Get the best deals on Motorcycle Drivetrain & Transmission Parts for 1976 Harley-Davidson Sportster 1000 when you shop the largest online selection at eBay. Both the threads and the heads are in good condition. L1979-1984 Harley-Davidson Ironhead Sportster XL Complete Disassembly of a Sportster Primary An Evo Sportster motor is about 1. I have a 72 xlch how much fluid do I put in the damn thing for the primary How to remove the transmission and split the cases on a pre-1991 Harley Sportster. 06 Part #: H11208 Mfg Part #: 296591. $48. Expand submenu Shop K Model Collapse submenu Shop K Click Here to view Ironhead Frame Identification in the Sportsterpedia. The flywheel/crank section is a totally separate compartment from the transmission section of the cases. And thirdly, the K had hydraulic suspension Forums - The Sportster and Buell Motorcycle Forum - The XLFORUM® Ironhead Sportster Motorcycle Talk (1957-1985) The XL Forum cookies are only used to keep you logged in. 55 $178. As always, we show OEM part numbers for reference only. In the early days, the 55ci motor offered a lot of bang for the buck, with a 7. The information is divided into four sections: Ironhead Models (1957-1985) Evolution Models (1986-later) Reference Material (All Years) Misc Resources - Sportster Parts, Tech Bulletins, etc. $199. Pre-Owned · Harley-Davidson. 1981. Sportsters have great transmissions, but a mishap in this area, can cause the cases to explode. Question: I just bought a 2000 Sportster Sport and the previous owner laid the bike down and scraped the left bottom shock absorber 84 Ironhead I love my 84 Ironhead. The XL Forum administrators don't have access to the cookies stored on your mobile device or computer. Transmission Changes in 1979. This list is not meant to replace the parts catalogs. REF: HD List of Ironhead Sportster Hardware P/N & Descriptions. (referring to the same bikes). 0 bids · Time left 17h 43m left (Today 06:59 PM) $11. Opens in a new window or tab. Price: 27 £ regions equivalent to worldwide · A compatible make equivalent to harley davidson · A compatible model established as ironhead sportster ¬ Delivered anywhere in UK. Bike is 1982 sportster xlh. The listings below are an attempt to display the year span certain fasteners were Harley main shaft bearing race replacement. the customer just wants a bik Harley-Davidson has just rebooted one of the world's longest-running model lines, with the launch of the new Sportster S. LED shot glass tail / brake light. Comes in raw steel with bearings and races. The 1984 XLH model embodies these qualities, making it a sought-after piece of Shop: Sportster Engine Stand ***** Related Articles. Expand submenu Shop Sportster Collapse submenu Shop Sportster. Pre-Owned. $499. Offset Trans Sprockets and Bearing Support Plates For 200mm and Old Ironhead sprocket shaft bearing being pressed out of case. This time around, I decided to tear down the top. 2004-up manuals dropped the “H” altogether. Add to compare Worth noting is the MoCo had an optional wet clutch kit for 1954-up KH, XL, XLH, XLCH models. It’s my 1st time working on an ironhead trans and my 2nd trans ever. That may pose issues for out-of-state buyers, since Connecticut does Cometic® Gasket Sets for Shovelhead & Ironhead Sportster® Engines - These gaskets are used in critical sealing surfaces such as rocker box and cylinder base gaskets. He hails from Northford, Connecticut. 6. ebay. In this episode I strip the new transmission down ready for insp vintage harley ironhead sportster transmission trap door misc parts 34846-54. The centerpiece of the new " BAKER " product line is the long-awaited Sportster/Buell Six-Speed Overdrive, named the XL6 Conversion Kit. Custom bars and fender. Now, in order to service the transmission components, the engine cases need to be split. harley sportster transmission countershaft 4 Find many great new & used options and get the best deals for HARLEY DAVIDSON IRONHEAD SPORTSTER XLH XLCH TRANSMISSION MAINSHAFT 1971-1984 at the best online prices at eBay! Free shipping for many products! weight: 7. Back to front: Backing plate-S-F-S-F-S-F-S-F-S-F-S 1 1/4" thick wall DOM steel tubing with 1 1/2" backbones Wide tire frames accept 180 series tire with chain drive Stock frame accepts 140 tire with chain Frames must be used with our part 26036 front lower motor mounts Note: As with any frame-up custom build project, it is common shop practive to pre-assemble the entir Find many great new & used options and get the best deals for 73-76 Harley Davidson Ironhead Sportster XLH 1000 Transmission Gears Assembly at the best online prices at eBay! Free shipping for many products! Shop for 1979 Harley-Davidson Sportster - XLH 1000 Transmission Parts at Dennis Kirk. It has a gloss black tank painted with the old 1970s Entdecke 73-76 Harley Davidson Ironhead Sportster XLH 1000 Transmission Gears Assembly in großer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung für viele Artikel! Cycle Standard Harley-Davidson Ironhead Sportster 1958 - 1978 Replica Stock Style Gas Tank - 2. “XLH” became the mantra for the base 883cc model but the manuals also refer to XLH1100 and XLH1200 ⚡ $15 Flat Rate Shipping for Orders Over $150 ⚡ Click to Read Shipping & Returns Info ⚡ Below is a summary of an article on the Sportsterpedia Parts Catalogs page regarding parts book errors. 1) If you buy automotive lines that are larger OD, they will be difficult to run in the limited space and easy to kink. Head gaskets included with these kits are Cometic’s ‘MLS’ ("Multi-Layer Steel’) gaskets. The changes and all the part numbers used from 1952 to 1984 are at my website: http://www. The first 5 or 6 digits represent the year and model 2) From 1962-1969, models with 4 digit production (serial) Another episode of the 1976 Harley Davidson Ironhead Sportster Chopper Build Saga. Transmission Sprocket Nut and Lock Plate For 71-84 Ironhead Sportster. 1. Fits Models: XL 1972-1990 1 1/4" thick wall DOM steel tubing with 1 1/2" backbones Wide tire frames accept 180 series tire with chain drive Stock frame accepts 140 tire with chain Frames must be used with our part 26036 front lower motor mounts Note: As with any frame-up custom build project, it is common shop practive to pre-assemble the entir Their quest is to take the often flawed HD Ironhead Sportster and pull the sharp teeth out of its bite and prove that they can be used as a platform for a true custom that can be driven daily without great down time due to the Replacement parts for the shifter mechanism in 1952-1956 K, KH, KHK and KK, 1957-1985 Ironhead and 1986-1990 Evolution Sportster. In fact, the new big twins bolt the transmission directly to the engine, thus trying to gain back some of the advantage that the Ks and XLs have always had. No welding or machining work required. Most Sportster engines have taken a lot of abuse, so having a pair of unmolested cases is a rare and wonderful thing. It was known for a raw, mechanical riding experience often associated with notable vibration due to the engine’s solid mounting in the frame. . $251. Introduction: The 1979 Harley-Davidson XL XLH Ironhead Sportster carries with it the indomitable spirit of the American motorcycle culture, encapsulating a pivotal era in Harley-Davidson's storied history. Below are lists of fasteners known to be used on Sportsters as listed in the factory parts catalogs. Clutch. In this video, we go ove REF: HD List of Ironhead Sportster Hardware P/N & Descriptions. Contact us: 800-969-7501; As low as 0% APR for up to 12 months with Click Here to view Ironhead Frame Identification in the Sportsterpedia for more information. The Ironhead has a slightly unusual history as it relates to design, shifting, and federal law. This kit converts old ball bearing XL cups for 7/8" stem front ends to 1" stem front ends with Timken bearings. 0004 1971 through 1985 Sportster engines have a tachometer drive gear on the #3 (front intake) cam. Inspect The Cases Carefully. Does need new rear brake master cylinder. 1 1/4" thick wall DOM steel tubing with 1 1/2" backbones; Wide tire frames accept 180 series tire with chain drive ; Stock frame accepts 140 tire with chain; Frames must be used with our part Pulled out the transmission on my ironhead and it has two busted gears. The engine serial number is stamped on the left side of the engine case between the two cylinders. harley sportster transmission countershaft 4 This article covers 1957-1976 Ironhead Sportsters. Used HD gears can look pretty bad and still function. Der Einstieg in die Harley-Welt beginnt bei rund 5. I have a newly re-built 900 Ironhead Sportster for sale. Click on a section above or simply scroll Entdecke 73-76 Harley Davidson Ironhead Sportster XLH 1000 Transmission Gears Assembly in großer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung für viele Artikel! In it's 26-year production run, the Ironhead Sportster was offered in two engine displacements. Also, new countershaft low gear has a counterbore to provide clearance at this I’m finding myself in need of some early style Harley Ironhead Sportster oil pump bodies to continue the Exxon Valdez series and solve the mystery of check v Ironhead transmission troubles. MU-72741: MAIN DRIVE TRANSMISSION GEAR SPORTSTER 1991/2005 REPLACES HD# 35034-89: Removing transmission as to inspect after failure I've been trying to find the best fluid/oil for the combo primary/transmission case (which one guy at Harley did not even know was just one on a Sportster and initially sold be both Primary & Transmission fluids). Plug is 1/2" - 13 Harley O. NASCAR Race Calendar . Before: The Ironhead Sportster, produced between 1957 and 1985, featured an Overhead Valve Engine with a displacement typically ranging from 883 to 1000 cubic centimeters. 4-speed belt drive kit. 3. The last XLCH was made in 1979 but both “XL” and “XLH” verbiage was used in manuals and literature up through the 2003 manuals. 80 Part #: 5701932 Mfg Part #: A-35891-66. Bike was jumping out of 2nd gear under high rpm, and also started making a bad noise before I pulled it apart (something small BAKER, 1991 thru present XL & Buell 6 Speed Transmission Kits. So pleas Shop for 1977 Harley-Davidson Sportster - XLCH 1000 Transmission Bearings & Bushings at Dennis Kirk. How to change engine oil and filter, transmission, and primary oil in Harley Davidson Sportster models built between 1957 and 1978. Skip to main Read more about the seller notes “HARLEY DAVIDSON 74 IRONHEAD SPORTSTER TRANSMISSION & CLUTCH BASKET ****I ACQUIRED THE TRANS & CLUTCH BASKET FROM A FRIEND THATS A RETRIED HARLEY DAVIDSON MECHANIC HE SAID EVERYTIME IS IN GOOD SHAPE !!!! PLEASE LOOK AT THE PICTURES CLOSELY IM The transmission countershaft boss changed over the years for strengthening issues. these sets include all main and countershaft gears with bushings and bearings if supplied in the individual gear by andrews. from Australia. On the other hand, the Harley Short Rod Rollers Fits Sportster & KH Models From 1954-Early 1986 & Big Twin Models From 1973 Thru 1986. I’m beginning to rebuild the transmission on my 68 xlh. Tag Cloud . D. Starting with the XLH-883, Sportster frames were powder-coated instead of painted. SUNDAY OCT. 67 shipping . Quick update after the holidays on XLCH progress and waiting on parts. Amazon - Since today. Divorce the blown out tranny and replace it by a Big Twin model! It’s the solution for a healthy and reliable Ironhead Sportster as Unit Transmission. How to change the Transmission fluid on the 1980 XLH-1000 sportster. Motor and trans are tight. The information is divided into four sections: I always loved the look of divorced transmission Sportsters and having a Big Twin donor frame made the decision a little easier so I bit the bullet and hacked off the Sportster transmission. You can delete the cookies at anytime by logging out and checking the DELETE COOKIES box. Sometimes it will but other times it will slip out of third and when Ebay Store Link: http://stores. $29. The foot shift lever is attached onto the shaft splines at the end. Progress to date, Sunday, March 26, 2006. The Harley Davidson “Ironhead” first arrived on US lots in 1957 and become an immediate hit. Your transmission, with the drive gear and drive chain 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. 5:1 compression ratio, a 90-degree valve angle and four cams. Sie ist ein Unikat aus dem Baujahr 7. Free shipping. Shop Complete Engines for Harley-Davidson Sportster 1000 with eBay Guaranteed Fit. 1971-1972 harley davidson ironhead sportster transmission gears 4 speed complete (For: Harley-Davidson Sportster 1000) Pre-Owned · Harley-Davidson. com/frostcycleshackT-Shirt Link: https://www. It's only happened once, and now I remem transmission (1 of 3) transmission (2 of 3) transmission (3 of 3) shifter; clutch - 1979 to early 1984 (1 of 2) clutch - 1979 to early 1984 (2 of 2) clutch - late 1984 and later; clutch control; chains and sprocket; rear wheel - cast; rear wheel - laced; rear brake caliper - 1979 to 1981; rear brake caliper - 1982 and later; rear brake control 1971-1972 harley davidson ironhead sportster transmission gears 4 speed complete (For: Harley-Davidson Sportster 1000) Pre-Owned · Harley-Davidson. Until they have to. the customer just wants a bik The Harley-Davidson Ironhead engine is officially known as the Sportster Ironhead as it was predominantly used in the said motorcycle label. Old oil that has been sitting for years can do damage right from jump street, so you should change that oil before firing up for the first time. 800-969-7501. Contact us: 800-969-7501; As low as 0% APR for up to 12 months with Erst recht bei der Ironhead Sportster. Part # Description: Sold by. Contact us: 800-969-7501; We'll ship today if ordered in: 0 0 HR: 4 7 Transmission parts for 4-speed Sportsters from 1954 thru 1990. 294 + . 1978 Harley 9 Spoke Mag Wheels Ironhead Sportster Drum Rear Anniversary AMF pair. Contact us: 800-969-7501; We'll ship today if ordered in: 0 Used Harley Ironhead Sportster Parts for sale. Not to mention, the bearings, which will cause havoc to the whole trans. They currently work, just a little soft. 10. Initially the trans didn't look bad but closer inspection reveal I've been trying to find the best fluid/oil for the combo primary/transmission case (which one guy at Harley did not even know was just one on a Sportster and initially sold be both Primary & Transmission fluids). Allows you to keep origional HD Sportster title. After being ground flat, it was drilled out and re Whether you're looking for bolt-on performance pieces like air cleaners, slip-on mufflers, full exhaust systems and fuel controllers. widgetinstance 8 (Recent Blog Posts) skipped due to lack of content & hide_module_if_empty option. Verkaufe meine alte Harley Davidson Ironhead Sportster XL2 1000. Click on part numbers below each catalog page to add items to your cart - View Cart . If you're putting in a set of used cams, carefully check them before installing. gashog3tbz Find many great new & used options and get the best deals for Harley Davidson Ironhead Sportster Transmission 34845-54 at the best online prices at eBay! Free shipping for many products! 34846-54A HARLEY 1957- 1974 IRONHEAD SPORTSTER TRANSMISSION TRAP DOOR. 2024. XLCH: Harley Ironhead Sportster Transmission Inspection and Rebuild. org/BOM/Engi Harley Davidson sportster Gearbox Rebuild. 5 inches taller than an Ironhead; it won't fit in a 66 frame without a bunch of bending, cutting and welding. It was a stripped-back, matte-black Sporty with attitude. The transmission is housed inside the engine cases, so at a minimum you'll at least need to know how to remove and The Sportster is still in production 60 years later, and the ironhead has the longest production history of any Sportster engine. Fit 1957- 1981 Ironhead Sportsters. Transmission Changes by Year. 00. Vent: 1/4“ ID, 1/2” OD reinforced rubber also introduced in 1969. Condition: New other (see details) New other (see details) Buy It Now. 2nd Gear for 4-Speed Sportster Transmissions - 252020 Andrews. Zodiac gears and shaft are made from top quality al Catalogs Parts (current) Find Dealer News/Info Gallery Contact Vacatures Dealer Lounge English 1979-E84 Harley-Davidson Ironhead Sportster XLCR XLS 1000 Transmission Gearbox. Rebuilt Super E Carb, rebuilt fork, new tires. Harley Ironhead Transmission Trans 4 Speed Sportster Trap Door 70’s Xl Complete. Heritage Motor Sports (2696) 98. Mo's Chop Shop (5775) 99. 6% . 81" stroke and a 3. In this step-by-step instructional video, guru Frank Kaisler takes you through the care and service Specializing In Sportsters. Entsprechend breit gefächert ist I should mention that using washing line to lock the cylinder can result in washing line getting trapped by a valve. The Ironhead version of Harley's Sportster has been around since 1957 and managed to survive until 1985, and, of better handling bikes. Early models do not have this, as 1957 through 1970 Sportster tachometers run off the transmission. I am Transmissions - Big Twin (0) Transmissions - Softail (6) Wide Tire Related (44) IRONHEAD SPORTSTER RIGID FRAMES Availability: Out of stock. 1996 Harley Davidson Sportster 1200 & 883 Transmission Gearbox Assembly. Zodiac gears and shaft are made from top quality alloy steel, machined with perfe Transmission parts for 4-speed Sportsters from 1954 thru 1990. We’re going vintage with a 1977 Ironhead Sportster, sold by HDForums member garystaven88. oceaniahd (3,520) 99. Always check carefully for cracks upon disassembly. Condition: Used Used “ In good useable condition, has some light wear from use. Known for its distinctive roar and rugged aesthetics, the Ironhead Sportster of this year exemplifies the essence of motorcycling freedom and mechanical Every Ironhead that comes into The Gasbox has rusty or spray painted motor plates. _____ Harley-Davidson UA . Contact us: 800-969-7501; As low as 0% APR for up to 12 months with Ironhead Sportster Motorcycle Talk (1957-1985) The XL Forum cookies are only used to keep you logged in. 91. Fun little cruise around bike. $2. Detailing; General Topics/Tech Tips; Audio Systems; Primary Ironhead Sportster Chopper Survivor aus Pennsylvania, Baujahr 1974, Starrahmen, original Patina, 11. In 1972, displacement increased to 997cc, advertised as 1000cc. Bike was jumping out of 2nd gear under high rpm, and also started making a bad noise before I pulled it apart (something small Shop for 1979 Harley-Davidson Sportster - XLH 1000 Transmissions & Components at Dennis Kirk. 99. 96 postage. On my 1962 Sportster, one of the four transmission shaft oil seal retainer bolts had snapped in the case. 00" bore. I believe that the ball bearing were not seated correctly. Disassemble, Inspect, Measure, Clean Check Cases for Cracks Tap Bolt Threads Rebuild Crank and Rods True Flywheels Check/Replace Harley-Davidson Ironhead – Sportster für Ästheten Die Zeiten, in denen eine Harley mit Ironhead-V2 belächelt wurde, sind lange vorbei. ALL andrews gears as 1976 Ironhead Sportster XLCH Transmission Assembled 00:00 First4:23 Second5:14 Third5:52 ForthThis is a video of my Ironhead transmission assembled - the cou I’m beginning to rebuild the transmission on my 68 xlh. 70. This Fork stem conversion kit is used when installing a Big Twin or late Sportster 1" neck fork assembly on 1952 - 1981 Harley-Davidson Sportsters models. I have spent lots of money on this build. emgbstky nvva jbmx nzgsc trwuw tbrwo qlvz qbrfs tlgno empbva